EFFECTIVENESS, DURABILITY AND PATIENT EXPERIENCE OF 3D-PRINTED SPINAL ORTHOSES IN THE TREATMENT OF IDIOPATHIC SCOLIOSIS AT THE HOSPITAL FOR REHABILITATION - PROFESSIONAL DISEASES
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Abstract
Introduction: Bracing is the best-evidenced conservative option in idiopathic scoliosis, yet conventional plaster casting is time-consuming and operator-dependent, while longitudinal data on 3D-printed orthoses in Viet Nam remain scarce, particularly regarding material durability and patient experience. Objectives: This study therefore aimed to quantify Cobb angle improvement, material durability and patient experience after 12 months of wearing a 3D-printed spinal orthosis. Materials and methods: A single-arm, pre-post clinical intervention study was conducted in 30 skeletally immature patients (Risser below 5, Cobb angle 25-60°) at the Ho Chi Minh City Hospital for Rehabilitation - Professional Diseases between 2024 and 2026. Cobb angles were measured on EOS radiographs before bracing and at 12 months; experience and quality of life were assessed with a structured questionnaire and the SRS-22r; material properties were tested at QUATEST 3. Results: At 12 months the major-curve Cobb angle decreased from 34.8 ± 7.7° to 26.0 ± 8.7° (p < 0.001); the proportion of severe curves fell from 20.0% to 6.7% and 53.3% of patients moved below 25°, with no curve progressing by 5° or more. Relative correction was higher in the 25-40° group than in the > 40° group (29.0 ± 13.1% versus 15.3 ± 10.0%; p = 0.029). Tensile strength of three specimens averaged 34.43 ± 0.35 MPa, exceeding the 16 MPa thresholds, whereas Shore D hardness reached 77, above the pre-specified 50-60 range. The most frequent local complaint was pressure-site pain (32.0%), with no skin infection or muscle atrophy; the total SRS-22r score was 3.7 ± 0.6. Among the four variables examined, actual daily wearing time was the only one positively correlated with Cobb angle improvement (rho = 0.55; p = 0.002). Conclusion: The 3D-printed orthosis produced encouraging early correction, while the material acceptance criteria require revision.
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Keywords
Idiopathic scoliosis, spinal orthosis, 3D printing, Cobb angle, SRS-22r, patient experience